Significant cost, time, quality and other consequences of post-processing limit broad commercial adoption of 3D printing

WOBURN, Mass. September 17, 2016 – Rize Inc., today announced the availability of a new report by renown 3D printing industry expert, Todd Grimm, outlining the significant and measurable impact of post-processing required after 3D printing in order to make a 3D printed part usable. The common perception of 3D printing is that it is a simple, fast, automated and free process. Yet as soon as parts are removed from the 3D printer, they must enter a post-processing phase, a non-value-added operation that profoundly impacts cost, time and quality.

In his new report, 3D Printing, The Impact of Post-Processing, Todd interviewed six global manufacturers representing the automotive, consumer products, medical devices, sporting goods and architecture sectors about the impact of post-processing at their companies.

Key findings:

  • -Cost Impact - $100,000 - $500,000 annual labor cost, fully burdened, equating to $25,000 - $50,000 labor cost per machine, per year
  • -Time Impact - 17% - 100% increase over 3D printing time per batch, resulting in delays measured in weeks
  • -Quality Impact Post-processing results in inconsistent and inaccurate parts, as well as increased costs
  • -Staffing Impact - 1:1 - 1:3 ratio of machine operators to employees needed to post-process parts
  • -Facilities Impact – Additional ½ - 1 square foot for post-processing needed for each square foot of 3D printer space, plus equipment and utilities
  • -Operations Impact – 3D printers only operate at 60% utilization rate due to post processing bottlenecks
  • -Safety Impact – Use, storage and disposal of hazardous materials involved in post-processing are unsafe and costly

“We run our 3D printers 24/7 to create the parts central to Reebok’s innovation,” said Gary Rabinovitz, Additive Manufacturing Lab Manager at Reebok. “Unfortunately, post processing has been a necessary but laborious and time-consuming process. An easy-to-use, zero post-processing 3D printer like Rize would dramatically improve workflow, enabling us to deliver parts as much as 50% faster than similar technologies while reducing the cost of labor, materials and equipment."

“Until now, post-processing has been 3D printing’s dirty little secret. Todd’s report validates how engineers and additive manufacturing lab managers have wrestled with the reality that post-processing parts after 3D printing often doubles the total process time, adds substantial costs and prevents commercial-class 3D printers from the office,” added Frank Marangell, President and CEO of Rize. “Rize eliminates those sacrifices, opening a world of possibilities for designers and engineers to deliver parts much faster, safer, at a lower cost and with stronger material than before, fundamentally altering the production cycle and transforming how products are designed and manufactured. With our patented zero post-processing APD 3D printing technology, commercial 3D printing adoption will accelerate and the breadth of applications will expand across organizations in all sectors.”

About Rize Inc.

Rize is unlocking 3D printing for new markets and driving the next wave of innovation and advancement in manufacturing with our patented APD (Augmented Polymer Deposition) technology that is the only efficient means to 3D print one-offs of injection molded-quality parts on demand. Our deeply experienced team of former Z Corporation, Objet and Revit materials, hardware and software experts, with over 20 patents, is fulfilling an unmet need for a completely office-safe and affordable 3D printing platform that can be used successfully across a wide variety of commercial applications, including, production parts, tooling, fixtures and jigs and customized end-use products. http://rize3d.com

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Additional Resources

Contact:
Julie Reece
Vice President of Marketing
Rize Inc.
Julie.reece@rize3d.com
+1 978 699 3085, ext. 708